污泥与底泥烧结陶粒骨料的中试研究

徐振华, 刘建国, 宋敏英, 张志飞. 污泥与底泥烧结陶粒骨料的中试研究[J]. 环境工程学报, 2013, 7(6): 2307-2316.
引用本文: 徐振华, 刘建国, 宋敏英, 张志飞. 污泥与底泥烧结陶粒骨料的中试研究[J]. 环境工程学报, 2013, 7(6): 2307-2316.
Xu Zhenhua, Liu Jianguo, Song Minyin, Zhang Zhifei. Pilot-scale study on lightweight aggregate sintered from sewage sludge and sediment[J]. Chinese Journal of Environmental Engineering, 2013, 7(6): 2307-2316.
Citation: Xu Zhenhua, Liu Jianguo, Song Minyin, Zhang Zhifei. Pilot-scale study on lightweight aggregate sintered from sewage sludge and sediment[J]. Chinese Journal of Environmental Engineering, 2013, 7(6): 2307-2316.

污泥与底泥烧结陶粒骨料的中试研究

  • 基金项目:

    国家水体污染控制重大科技专项(2008ZX07313-006)

  • 中图分类号: X705

Pilot-scale study on lightweight aggregate sintered from sewage sludge and sediment

  • Fund Project:
  • 摘要: 建立了中试研究生产线,工艺流程包括干燥、粉磨、混合上料、成型、烧结和烟气处理等,在中试生产线上,对污泥(包括工业污泥(ISS)和生活污泥(DSS))与底泥烧结制备陶粒骨料的物料配比、烧结温度、添加剂等相关技术参数进行了系统研究。研究发现,ISS中CaO和磷的化合物含量较高,导致骨料的膨胀性能不佳,添加一定量的生活污水污泥(DSS)可改善骨料的膨胀性能。中试研究确定600~800级的陶粒骨料烧结的适宜工艺条件为:配比SS:DSS:RS=1:4:5~1:5:4或DSS:RS=3:7~5:5,烧结温度1 140℃,烧结时间28 min环境安全性研究表明,在陶粒烧结过程中大部分重金属在烧结过程中被固定在陶粒中,重金属浸出率非常低,在使用过程中不会对环境产生危害。
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    [2] 李寿德,刘蓉,高隽,等. 利用污泥生产膨胀陶粒的试验研究与生产中的几个问题. 砖瓦,2011,(1):52-55
    [3] 范锦忠. 利用污泥生产节能型人造轻集料-陶粒. 粉煤灰,2006,(5): 36-38 Fan Jinzhong. Manufacture of energy-saving type ceramisite with sludge. Coal Ash China,2006,(5): 36-38(in Chinese)
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    [6] 曹彦圣. 污泥的特性与烧制陶粒的可行性研究. 杭州:浙江大学博士学位论文, 2008 Cao Yansheng. The characteristics of sewage sludge and investigation of feasibility for sintering ceramic agitator. Hangzhou: Doctoral Dissertation of Zhejiang University, 2008(in Chinese)
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    [9] 黄川,黄晶,王里奥,等. 采用配方均匀设计法利用脱水污泥制备陶粒的研究. 环境工程学报, 2010, 4(4): 919-925 Huang Chuang, Huang Jing, Wang Liao, et al. Application of formula uniform design for manufacture of haydite with sewage sludge. Chinese Journal of Environmental Engineering, 2010, 4(4): 919-925(in Chinese)
    [10] Cusidó J. A., Soriano C. Valorization of pellets from municipal WWTP sludge in lightweight clay ceramics. Waste Management, 2011, 31(6): 1372-1380
    [11] 贺君,王启山,任爱玲. 给水厂污泥制高强陶粒技术研究. 工业安全与环保, 2010, 36(11):51-52 He Jun, Wang Qishan, Ren Ailing. Technology research on the production of high strength ceramsite by waterworks sewage. Industrial Safety and Environmental Protection, 2010, 36(11): 51-52(in Chinese)
    [12] 李玉林. 利用城市污水厂污泥制备陶粒的试验研究. 中国环保产业, 2008,(3): 32-35 LI Yulin. Experimental study on preparation of ceramic granule by using sludge of urban sewage plant. China Environmental Protection Industry, 2008,(3): 32-35(in Chinese)
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    [18] Tsai C., Wang K., Chiou I. Effect of SiO2-Al2O3-flux ratio change on the bloating characteristics of lightweight aggregate material produced from recycled sewage sludge. Journal of Hazardous Materials, 2006, 134(1-3): 87-93
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    [26] Chiou I., Wang K., Chen C., et al. Lightweight aggregate made from sewage sludge and incinerated ash. Waste Management, 2006, 26(12): 1453-1461
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出版历程
  • 收稿日期:  2012-05-12
  • 刊出日期:  2013-06-11
徐振华, 刘建国, 宋敏英, 张志飞. 污泥与底泥烧结陶粒骨料的中试研究[J]. 环境工程学报, 2013, 7(6): 2307-2316.
引用本文: 徐振华, 刘建国, 宋敏英, 张志飞. 污泥与底泥烧结陶粒骨料的中试研究[J]. 环境工程学报, 2013, 7(6): 2307-2316.
Xu Zhenhua, Liu Jianguo, Song Minyin, Zhang Zhifei. Pilot-scale study on lightweight aggregate sintered from sewage sludge and sediment[J]. Chinese Journal of Environmental Engineering, 2013, 7(6): 2307-2316.
Citation: Xu Zhenhua, Liu Jianguo, Song Minyin, Zhang Zhifei. Pilot-scale study on lightweight aggregate sintered from sewage sludge and sediment[J]. Chinese Journal of Environmental Engineering, 2013, 7(6): 2307-2316.

污泥与底泥烧结陶粒骨料的中试研究

  • 1. 清华大学环境学院, 北京 100084
基金项目:

国家水体污染控制重大科技专项(2008ZX07313-006)

摘要: 建立了中试研究生产线,工艺流程包括干燥、粉磨、混合上料、成型、烧结和烟气处理等,在中试生产线上,对污泥(包括工业污泥(ISS)和生活污泥(DSS))与底泥烧结制备陶粒骨料的物料配比、烧结温度、添加剂等相关技术参数进行了系统研究。研究发现,ISS中CaO和磷的化合物含量较高,导致骨料的膨胀性能不佳,添加一定量的生活污水污泥(DSS)可改善骨料的膨胀性能。中试研究确定600~800级的陶粒骨料烧结的适宜工艺条件为:配比SS:DSS:RS=1:4:5~1:5:4或DSS:RS=3:7~5:5,烧结温度1 140℃,烧结时间28 min环境安全性研究表明,在陶粒烧结过程中大部分重金属在烧结过程中被固定在陶粒中,重金属浸出率非常低,在使用过程中不会对环境产生危害。

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